Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration techniques, has helped to significantly improve the product high quality of chilly rolling sheets for its metal trade shopper, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was insufficient and vital issues had been occurring with the quality of its finished merchandise.
Privacy is used within the metal trade to assist clean and strip the floor of the steel sheet of rolling mud by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleansing cold rolled steel than typical cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of protection within these circumstances, its effectiveness may be significantly decreased, leading to contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline solution was still heavily saturated with dust particles and was suffering from an unstable PH degree that mixed had been leading to important rusting in the course of the process leading to scratching of the ultimate product.
Filtramag+ provides fine particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic materials sort, size of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low energy magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is essential not only to make use of the right product for the method in question, however the larger degree of resolution safety offers additional benefits, including prolonging the lifespan of the pump as properly as a reduction in related prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this software within the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the nice mud particles that have been causing problems.
Filtramag’ Steps -intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this software, and it highlights the significance of selecting the right methodology of magnetic safety. Due to the fantastic particles circulating throughout the alkaline resolution, significant rusting was being created in the course of the ECL course of that was inflicting injury to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our shopper as its capability to take away even the best particles from fluids would significantly enhance the problems that the enterprise was going through. By putting in the Filtramag+, our shopper was instantly provided greater ranges of safety in opposition to the damage that had been being brought on by the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and always see significant, positive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with materials that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a results of the set up, the company is now not suffering from broken finished elements, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.
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