Eclipse Magnetics’ filter improves pump life for KleenOil India

pressure gauge ลม , a manufacturer of business oil filtration systems, has helped to considerably improve the product quality of chilly rolling sheets for its metal industry shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was insufficient and vital problems were occurring with the standard of its finished merchandise.
An ECL is used throughout the steel industry to assist clean and strip the floor of the metal sheet of rolling dust through the use of an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing cold rolled metal than typical cleaning processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection within these circumstances, its effectiveness may be significantly lowered, resulting in contamination elimination between 30-40%. Despite เกจวัดแรงดัน250bar being installed, the alkaline answer was still closely saturated with mud particles and was affected by an unstable PH stage that combined had been leading to important rusting in the course of the course of resulting in scratching of the final product.
Filtramag+ provides nice particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic materials type, measurement of the magnet, magnetic strength and in addition the fluid flow dynamics. A low power magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not only to use the right product for the method in query, however the greater stage of solution protection offers additional advantages, including prolonging the lifespan of the pump as well as a reduction in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination on this application inside the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the fine mud particles that have been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not providing sufficient protection to the fluid in this application, and it highlights the significance of selecting the correct methodology of magnetic protection. Due to the fine particles circulating inside the alkaline resolution, vital rusting was being created through the ECL process that was causing harm to the metal sheet. We recommended Filtramag+, a extremely effective magnetic filtration system to our consumer as its capability to remove even the finest particles from fluids would considerably enhance the issues that the enterprise was going through. By putting in the Filtramag+, our client was immediately supplied greater levels of protection against the harm that have been being brought on by the contaminated solution. We work regularly with Eclipse Magnetics high-performance merchandise and always see significant, constructive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with materials which have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a results of the installation, the company is not suffering from broken completed components, has reduced its scrappage and waste, as well as prolonging the lifetime of the pump.
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