Celeros Flow Technology injects new life into 40 12 months outdated SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to improve fluidity and allow the oil to be pumped to the floor. In หลักการทํางานของpressuregauge to spice up extraction on this venture, the client needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the existing pump could not have the flexibility to deliver this requirement. Nozzle hundreds have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had additionally been no upkeep interventions for many years – however the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh conditions and with no regular maintenance over such a long period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in efficiency, saving the shopper the fee and misplaced manufacturing time that may be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to substantiate that the nozzle masses would face up to the desired temperature enhance. As a outcome, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the most recent specs.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing improve for the shopper, but also offered a more sustainable and cost-effective solution than whole pump alternative. Using modern engineering and analysis, we now have been able to give the present pump a new lease of life and guarantee it’ll continue to carry out nicely for many more years.”
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